垂直分型无箱射压自动造型机

1.用途：

本机为垂直分型无箱射压全自动造型机，适用于铸铁、铸钢及有色金属铸造行业有芯、无芯中小铸件高效、大批量生产的潮模砂造型。具有生产效率高、占地小、投资少、见效快、省人工、节能环保等优点。

2.主要性能特点:

2.1 采用机、电、气、液等一体化控制技术，国际化采购。进口液压、气动、电气元器件，提高了造型主机运行的速度、准确性与可靠性。

2.2 人机对话界面:在界定的使用范围内，可在触摸屏上设定、存储和调整各种技术参数。

2.3 故障判断功能:通过一系列传感元件和计算机系统，可诊断主机的一般性故障并报警显示，同时在电气控制上可实现故障识别以及排除方法的提示。

2.4设备具有造型效率高、砂型紧实度高、合型精度高、造型无砂箱、浇注无压铁、配套辅机少、占地面积小、运行噪音低、劳动强度低、建设投资少见效快等特点。

2.5 机器正压板底部支撑采用气垫结构，确保精度、延长寿命。

2.6 机器的型腔底板采用磁吸附双板组合结构，且工作面采用进口高硬度面板，提高了精度，延长了寿命，便于更换且更换成本低。

2.7  型腔顶、侧板采用特殊工艺处理，提高使用寿命。

2.8  采用进口无接触磁致位移传感器，使用可靠、精度高、故障少、寿命长。

2.9  导柱采用集中润滑，延长导柱使用寿命并提高造型精度。

2.10 采用自动吹净及自动喷脱模液系统，减少劳动强度提高效率。

3. 主要规格和技术参数

3.1 砂型尺寸：(宽×高×厚)

ZZ416ALP：砂型尺寸600×480×（120~310）；

ZZ416BLP：砂型尺寸650×535×（120~310）；

ZZ417ALP：砂型尺寸720×530×（120~310）；

ZZ417BLP：砂型尺寸750×535×（120~310）；

        ZZ417CLP：砂型尺寸750×600×（120~310）；

        ZZ418ALP：砂型尺寸800×600×（120~310）；

3.2 生产率：（型／小时）           300  (型厚160 毫米)

3.3 型腔最大深度：（不含模板厚度）            430 毫米

3.4 射砂压力：                           0.25-0.3兆帕  

3.5 压实比压： (无级可调)                  0-1.5兆帕

3.6 砂型平均硬度：                         >85

3.7 合型精度：                             0.1-0.14毫米

3.8 噪声：                                 ＜90分贝

3.9 液压系统最高工作压力：                 10-12兆帕

3.10 压缩空气压力：                        0.55-- 0.65兆帕

3.11 型砂消耗量：                          28-60吨／小时

3.12 压缩空气消耗量：                      10立方米/分

3.13 电机总功率：                          47.5千瓦

3.14 冷却水流量：                         1.5-2.0吨/分

4. 生产线工艺构成

垂直无箱射压造型主机、同步夹持输送机（或同步托持输送机）、同步皮带冷却机、落砂机、磷板机、旧砂砂处理系统等设备构成。

Vertical Split-type boxless Injection automatic molding machine

1. Use:

This machine is a vertical type boxless injection molding automatic molding machine. It is suitable for the high-temperature and high-volume production of tidal sand in the core, non-core and small casting of cast iron, cast steel and non-ferrous metal casting industries. It has the advantages of high production efficiency, small footprint, low investment, quick effect, labor saving, energy saving and environmental protection.

2. Main performance characteristics:

2.1 Adopt integrated control technology of machine, electricity, gas and liquid, and purchase internationally. Imported hydraulic, pneumatic and electrical components have improved the speed, accuracy and reliability of the styling machine.

2.2 Human-machine dialogue interface: Various technical parameters can be set, stored and adjusted on the touch screen within the defined scope of use.

2.3 Fault Judgment Function: Through a series of sensing components and computer system, it can diagnose the general fault of the host and display the alarm. At the same time, it can realize the fault identification and the troubleshooting method in the electrical control.

2.4 The equipment has high modeling efficiency, high sand tightness, high precision, no sand box, no pressure iron, less auxiliary equipment, small floor space, low running noise, low labor intensity, and less investment in construction. Fast and other features.

2.5 The bottom support of the positive plate of the machine adopts air cushion structure to ensure accuracy and extend life.

2.6 The cavity bottom plate of the machine adopts the magnetic adsorption double-plate combination structure, and the working surface adopts the imported high-hardness panel, which improves the precision, prolongs the service life, is easy to replace and has low replacement cost.

2.7 The top and side plates of the cavity are treated with special technology to improve the service life.

2.8 Imported non-contact magnetic displacement sensor, reliable, high precision, low failure and long service life.

2.9 The guide column adopts centralized lubrication to prolong the service life of the guide post and improve the modeling accuracy.

2.10 Adopt automatic blowing and automatic spray release liquid system to reduce labor intensity and improve efficiency.

3. Main specifications and technical parameters

3.1 Sand size: (width × height × thickness)

ZZ416ALP: sand size 600 × 480 × (120 ~ 310);

ZZ416BLP: sand size 650 × 535 × (120 ~ 310);

ZZ417ALP: sand size 720 × 530 × (120 ~ 310);

ZZ417BLP: sand size 750 × 535 × (120 ~ 310);

        ZZ417CLP: sand size 750 × 600 × (120 ~ 310);

        ZZ418ALP: sand size 800×600×(120~310);

3.2 Productivity: (type / hour) 300 (type thickness 160 mm)

3.3 Maximum cavity depth: (without template thickness) 430 mm

3.4 Sand pressure: 0.25-0.3 MPa

3.5 Compaction specific pressure: (infinitely adjustable) 0-1.5 MPa

3.6 Average sand hardness: >85

3.7 Forming accuracy: 0.1-0.14 mm

3.8 Noise: <90 dB

3.9 Hydraulic system maximum working pressure: 10-12 MPa

3.10 Compressed air pressure: 0.55-- 0.65 MPa

3.11 sand consumption: 28-60 tons / hour

3.12 Compressed air consumption: 10 cubic meters / minute

3.13 Total motor power: 47.5 kW

3.14 Cooling water flow: 1.5-2.0 tons / min

4. Production line process composition

Vertical boxless injection molding mainframe, synchronous clamping conveyor (or synchronous holding conveyor), synchronous belt cooling machine, falling sand machine, phosphor plate machine, old sanding treatment system and other equipment.

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