标题：圆钢淬火和回火生产线—淬火和回火加热炉、圆钢淬火和回火调质生产线、热处理中频加热炉制造商

关键字：圆钢淬火和回火生产线

描述：圆钢淬火和回火生产线适用于圆钢、圆钢、圆棒加热淬火回火，圆钢淬火和回火调质生产线，提供圆钢淬火和回火生产线组成选型方法，圆钢淬火和回火生产线炉体结构的选择，圆钢淬火和回火生产线电源功率选择方法，圆钢淬火和回火生产线参数的选择方法。

圆钢淬火和回火生产线

设备名称：圆钢淬火和回火生产线
工件材质：碳钢合金钢
工件尺寸：直径15mm以上
功率范围：160-1000KW
闭环控温：有美国雷泰双色测温仪控制温度
控制系统：PLC人机界面全自动智能化控制

圆钢、棒料、圆钢淬火和回火工艺流程及工作过程描述：

1. 热处理工艺流程：钢管由天车放上上料台架进行散捆→ 上料机上料→变频送料辊道将钢管向前输送→淬火中频感应加热感应器（低温）炉、（高温）炉加热到950℃红外测温并反馈组成闭环控制调节中频感应加热炉功率→喷淋淬火→经翻料机把管子抬起放在管内余水沥干装置上→经翻料机把管子抬起放在回火辊道上→（低温）回火感应加热炉→（高温）回火中频感应加热感应器（加热）加热到450～760℃红外测温并反馈组成闭环控制调节中频感应加热炉功率→翻料机→链式双向冷床→翻料机→出料。

    

    

    

    

    

2. 圆钢淬火和回火生产线技术参数选型汇总

圆钢淬火和回火生产线由什么组成？

棒料淬火和回火线是由上料机构、输送辊道、淬火感应加热系统、喷淋系统、回火感应加热系统、出料机构、感应加热电源、PLC总控台几大部分组成，其他装置可根据实际情况选择。    

圆钢淬火和回火生产线是应用在哪个行业？

棒料圆钢热处理淬火和回火生产线的应用领域：工程机械行业用的刃板淬火和回火生产线、汽车工业用的汽车配件淬火和回火生产线、石油工业用的石油钻杆淬火和回火生产线、矿山机械用的圆钢钢板淬火和回火生产线、铁路工业用的钢轨淬火和回火生产线、风电行业用的风电螺栓淬火和回火生产线等。

圆钢淬火和回火生产线的性能特点：

1、淬火和回火生产线结构简单，性能可靠，可满足不同的热处理加工要求，设备操作简单，维护方便；

2、加工产品外形美观，生产能力强。采用电磁感应加热原理，加工产品质量优，加热均匀、芯表温差小；

3、淬火和回火生产线生产线控制系统先进，调控精准，全自动控制系统提供手动控制、进料控制、恒功率控制等多种运转模式可供选择。自动监测系统，可实时了解设备运行状况，有利于发挥设备佳性能；

4、结构优化设计，使用寿命长，淬火和回火生产线感应线圈加热工件非接触，不产生摩擦，可靠性高，延长了设备的使用寿命；

5、淬火和回火生产线设备运行成本低，分体式结构设计，减少设备占用车间空间，设备元器件合理规范的布局维护保养简单方便，运行成本更低。

圆钢淬火和回火生产线一般都是什么配置？

用户需求不一样，配置也不一样，基本配置包括：感应加热系统、储料架（上料架和出料架）、感应加热电源（IGBT感应加热电源或KGPS感应加热电源）、PLC控制台等，其他选配：红外线测温仪、电力变压器、冷却塔等。这些可以让专业生产圆钢淬火和回火生产线厂家来为你配套，他们会根据需求提供详细的设计方案。

Title: Steel rod quenching and tempering production line - quenching and tempering heating furnace, quenching and tempering production line , heat treatment medium frequency heating furnace manufacturer

Keywords: steel rod quenching and tempering production line

Description: Steel rod quenching and tempering production line is suitable for steel rod, round steel, round rod heating quenching and tempering, providing steel rod quenching and tempering production line composition selection method, steel rod quenching and tempering production line furnace body structure selection, Steel rod quenching and tempering production line power selection method, steel rod quenching and tempering production line parameters selection method.

Steel rod quenching and tempering production line

Equipment Name: Steel rod quenching and tempering production line 
Workpiece material: carbon steel alloy steel 
Workpiece size: diameter 15mm or more 
Power range: 1 6 0 - 1 000KW 
Closed-loop temperature control: US Leitai two-color thermometer to control temperature 
Control system: PLC human-machine interface automatic intelligent control

Description of the quenching and tempering process and working process of round steel, bar and steel bar :

1,   Heat treatment process: steel pipe is placed on the loading platform by the crane to carry out the baling → feeding machine feeding → variable frequency feeding roller road to transport the steel pipe forward → quenching medium frequency induction heating sensor (low temperature) furnace, (high temperature) furnace heating to 950 °C infrared temperature measurement and feedback composition closed-loop control adjustment medium frequency induction heating furnace power → spray quenching → lift the pipe through the turning machine and put it on the residual water draining device in the pipe → lift the pipe back through the turning machine On the hot roller road → (low temperature) tempering induction heating furnace → (high temperature) tempering medium frequency induction heating sensor (heating) heating to 450 ~ 760 ° C infrared temperature measurement and feedback composition closed loop control adjustment medium frequency induction heating furnace power → turning machine → Chain bi-directional cooling bed → turning machine → discharging .

2,   Steel rod quenching and tempering production line technical parameter selection summary

What is the steel rod quenching and tempering production line?

Bar quenching and tempering line is composed of feeding mechanism, conveying roller, quenching induction heating system, spraying system, tempering induction heating system, discharging mechanism, induction heating power supply, PLC main control console, and other devices. Can be selected according to the actual situation.

Which industry is the steel rod quenching and tempering production line used in?

Bar steel bar heat treatment quenching and tempering production line applications: blade quenching and tempering lines for the construction machinery industry, auto parts quenching and tempering lines for the automotive industry, oil drill pipe quenching and tempering for the petroleum industry Production line, steel bar steel plate quenching and tempering production line for mining machinery, rail quenching and tempering production line for railway industry, wind power bolt quenching and tempering production line for wind power industry.

Performance characteristics of steel rod quenching and tempering production line :

1. The quenching and tempering production line has simple structure and reliable performance, which can meet different heat treatment processing requirements, and the equipment is easy to operate and convenient to maintain;

2. The processed products are beautiful in appearance and strong in production capacity. Adopting the principle of electromagnetic induction heating , the processed product has excellent quality, uniform heating and small temperature difference of the core surface;

3, quenching and tempering production line production line control system advanced, precise control, automatic control system provides manual control, feed control, constant power control and other modes of operation to choose from. The automatic monitoring system can know the running status of the equipment in real time, which is beneficial to the performance of the equipment;

4, structural optimization design, long service life, quenching and tempering production line induction coil heating workpiece non-contact, no friction, high reliability, extending the service life of the equipment;

5, quenching and tempering production line equipment operating costs are low, split structure design, reduce equipment occupation of the workshop space, equipment components and reasonable layout of maintenance and maintenance is simple and convenient, lower operating costs.

What is the general configuration of steel rod quenching and tempering production lines ?

The user needs are different and the configuration is different. The basic configuration includes: induction heating system, storage rack (loading rack and discharge rack), induction heating power supply (IGBT induction heating power supply or KGPS induction heating power supply), PLC console, etc. Other options: infrared thermometer, power transformer, cooling tower, etc. These can be used by professional manufacturers of steel rod quenching and tempering production lines to provide you with detailed design solutions.