标题：单液压支柱淬火回火—淬火和回火加热炉、淬火和回火生产线、热处理中频加热炉制造商

关键字：单液压支柱淬火回火

描述：适用于钢管，钢棒、的加热淬火回火，提供单液压支柱淬火回火组成选型方法，单液压支柱淬火回火炉体结构的选择，单液压支柱淬火回火电源功率选择方法，单液压支柱淬火回火参数的选择方法。

单液压支柱淬火回火设备

设备名称：单液压支柱淬火回火设备
工件材质：碳钢合金钢
工件尺寸：Φ20～Φ160mm

工件长度：2-20m
功率范围：160-1000KW
闭环控温：有美国雷泰双色测温仪控制温度
控制系统：PLC人机界面全自动智能化控制

单液压支柱淬火回火，可处理规格Φ20～Φ160mm。整条线共有五组线圈，分别由五个完全独立调节的变频模块进行多区控制。每个区的最后一组都是作为一个保温区，以获得更好的奥氏体化效果。研磨棒冷却系统采用水冷，由5个淬火水环及一个直线性切断喷头组成。研磨棒淬火、回火全过程由连续式斜面辊道进行单只连续传输，研磨棒自旋转式前进，可以保证研磨棒加热、冷却的均匀性，得到更好的平直度。 

一、单液压支柱淬火回火的组成：

1、上料机构、出料机构 

2、输送辊道（工件一边旋转，一边均速进给，而且运行平稳，速度可调，加热更均匀） 

3、淬火感应加热系统 

4、淬火喷淋系统 

5、回火感应加热系统 

6、PLC总控制台（含变频调速及温控、华研工控机、远程启动等）其作用是对整个淬火和回火设备直接在中央控制台上操作，只需要1人便可操作钢管淬火回火生产线，节省人工，节约成本。

7、淬火中频电源范围：KGPS/IGBT 160-1300KW 

8、回火中频电源范围：KGPS/IGBT 160-750KW 

二、单液压支柱淬火回火控制系统说明：

总控制台采用德国西门子PLC和台湾华研工控系统作为核心控制部分，对整个系统机械运行参数、淬火回火参数、电源功率等进行自动匹配与调整等，并对各参数进行显示、存储及打印等功能。 

1、配方管理功能： 

强大的配方管理系统，输入待生产的钢种、管径、壁厚参数后，自动调用相关参数，不用再手动记录、查阅、输入各种工件所需的参数值。 

2、历史曲线功能： 

PLC总控台显示可追溯的工艺历史曲线（工控机系统标配），精确至0.1秒的记录精度，形象、准确的再现单支产品的处理温度趋势图。高达1T的容量储存空间，永久保存数十年内的所有产品工艺记录。 

3、历史记录： 

  可追溯的工艺数据表格，可以在每支产品上取出多组采样点，准确的再现单支产品各段的处理温度值。触摸屏系统中则完全不受储存空间限制，永久保存数十年内的所有产品工艺记录。

三、单液压支柱淬火回火主要用途

工程机械:钢管淬火和回火、钢棒、活塞杆淬火和回火热处理； 

石油机械类：抽油杆、地质钻杆、钻铤淬火和回火热处理等； 

煤矿机械类：单体支柱、悬浮支柱、金属顶梁等淬火和回火处理等；  

四、淬火和回火技术用于管材/棒材淬火和回火处理有诸多显著优点，主要如下： 

1、用于单线加工管材/棒材，非常快捷和柔性化，在几分钟内就可以将整线清空并调整好用于下一批次材料的加工，停机时间最短； 

2、所有尺寸的管/棒材能获得同样的加工效率； 

3、极高硬度的一致性和微观结构均匀性； 

4、极高的韧性和冲击强度； 

5、热处理过程中不产生脱碳现象； 

6、非常便捷的设定符合客户需求的加工线状态； 

7、采用感应热处理技术后，管/棒材在淬火和回火处理后能获得非常好的直线度，这意味着不需花费巨大成本购买重型矫直设备（能够矫直高强度的淬火和回火材料），也不需增加另外的工序来处理材料（矫直工序）。 

8、能量损耗和相关费用只存在于有效生产； 

9、很低的维护费用，不需要长时间停机保养。 

五、单液压支柱淬火回火生产线技术参数选型汇总

六、单液压支柱淬火回火由什么组成？

单液压支柱淬火回火线是由上料机构、输送辊道、淬火感应加热系统、喷淋系统、回火感应加热系统、出料机构、感应加热电源、PLC总控台几大部分组成，其他装置可根据实际情况选择。    

七、淬火回火是应用在哪个行业？

柱淬火回火线的应用领域：工程机械行业用的刃板淬火和回火生产线、汽车工业用的汽车配件淬火和回火生产线、石油工业用的石油钻杆淬火和回火生产线、矿山机械用的钢棒钢板淬火和回火生产线、铁路工业用的钢轨淬火和回火生产线、风电行业用的风电螺栓淬火和回火生产线等。

八、单液压支柱淬火回火的性能特点：

1、淬火和回火生产线结构简单，性能可靠，可满足不同的热处理加工要求，设备操作简单，维护方便；

2、加工产品外形美观，生产能力强。采用电磁感应加热原理，加工产品质量优，加热均匀、芯表温差小；

3、淬火和回火生产线生产线控制系统先进，调控精准，全自动控制系统提供手动控制、进料控制、恒功率控制等多种运转模式可供选择。自动监测系统，可实时了解设备运行状况，有利于发挥设备佳性能；

4、结构优化设计，使用寿命长，淬火和回火生产线感应线圈加热工件非接触，不产生摩擦，可靠性高，延长了设备的使用寿命；

5、淬火和回火生产线设备运行成本低，分体式结构设计，减少设备占用车间空间，设备元器件合理规范的布局维护保养简单方便，运行成本更低。

九、单液压支柱淬火回火都是什么配置？

用户需求不一样，配置也不一样，抽油杆淬火和回火生产线的基本配置包括：感应加热系统、储料架（上料架和出料架）、感应加热电源（IGBT感应加热电源或KGPS感应加热电源）、PLC控制台等，其他选配：红外线测温仪、电力变压器、冷却塔等。这些可以让专业生产抽油杆淬火和回火生产线厂家来为你配套，他们会根据需求提供详细的设计方案。

十、单液压支柱淬火回火的基本配置

Title: Quenching and tempering of single hydraulic props - quenching and tempering furnaces, quenching and tempering lines , heat treatment medium frequency furnace manufacturers

Keywords: single hydraulic strut quenching and tempering

Description: Applicable to steel tube, steel rod, heating quenching and tempering, providing single hydraulic column quenching and tempering composition selection method, single hydraulic column quenching and tempering furnace body structure selection, single hydraulic column quenching and tempering power supply selection method, single The selection method of quenching and tempering parameters of hydraulic props.

Single hydraulic strut quenching and tempering

Equipment name: single hydraulic strut quenching and tempering 
Workpiece material: carbon steel alloy steel 
Workpiece size: Φ20～Φ160mm

Workpiece length: 2-20m 
Power range: 1 6 0 - 1 000KW 
Closed-loop temperature control: US Leitai two-color thermometer to control temperature 
Control system: PLC human-machine interface automatic intelligent control

Single hydraulic support quenching and tempering , can handle specifications Φ 20 ~ Φ 160mm. There are five sets of coils in the whole line, which are controlled by multiple zones by five independently independent variable frequency modules. The last group in each zone is used as a holding zone for better austenitizing effects. The grinding rod cooling system is water-cooled and consists of five quenching water rings and a linear cutting nozzle. The whole process of quenching and tempering of the grinding rod is continuously transmitted by the continuous inclined roller road, and the grinding rod advances by rotation, which can ensure the uniformity of heating and cooling of the grinding rod and obtain better flatness.

First, the composition of single hydraulic strut quenching and tempering :

1. Feeding mechanism and discharging mechanism

2, the conveyor roller (the workpiece rotates on one side, the average speed feeds on one side, and the operation is stable, the speed is adjustable, the heating is more uniform)

3. Quenching induction heating system

4, quenching spray system

5, tempering induction heating system

6, PLC main console (including frequency control and temperature control, Huayan IPC, remote start, etc.) its role is to operate the entire quenching and tempering equipment directly on the center console, only one person can operate the steel pipe Quenching and tempering production line saves labor and saves costs.

7, quenching medium frequency power supply range: KGPS / IGBT   160-1300KW

8, tempering intermediate frequency power supply range: KGPS / IGBT   160-750KW

 Second, single hydraulic strut quenching and tempering control system description:

The main console adopts German Siemens PLC and Taiwan Huayan industrial control system as the core control part, which automatically matches and adjusts the whole system mechanical operation parameters, quenching and tempering parameters, power supply, etc., and displays, stores and prints various parameters. And other functions.

1. Recipe management function:

The powerful formula management system automatically inputs the relevant parameters after inputting the steel grade, pipe diameter and wall thickness parameters to be produced, without having to manually record, consult and input the parameter values required for various workpieces.

2. History curve function:

The PLC master console displays the traceable process history curve (standard on the industrial computer system), accurate to 0.1 second recording accuracy, and vividly and accurately reproduces the processing temperature trend graph of a single product. Up to 1T of capacity storage space, permanently storing all product process records for decades.

3. History:

   Traceable process data table, which can take multiple sets of sampling points on each product to accurately reproduce the processing temperature values of each segment of a single product. The touch screen system is completely free of storage space and permanently stores all product process records for decades.

Third, the single hydraulic prop quenching and tempering main purpose

Engineering Machinery: quenched and tempered steel, steel bar, rod quenching and tempering heat treatment;

Oil Machinery: rod, geological drill pipe, drill collars quenching and tempering heat treatment;

Coal mine machinery: quenching and tempering treatment of monomer pillars, suspension pillars, metal roof beams, etc.;  

Fourth, quenching and tempering technology for pipe / bar quenching and tempering treatment has many significant advantages, mainly as follows:

1. It is used for single-line processing of pipes /bars. It is very fast and flexible. The whole line can be emptied and adjusted for the next batch of materials in a few minutes, with the shortest downtime;

2. All sizes of tubes/bars can achieve the same processing efficiency;

3. Consistency of extremely high hardness and uniformity of microstructure;

4, extremely high toughness and impact strength;

5. No decarburization occurs during heat treatment;

6, very convenient to set the processing line status in line with customer needs;

7. After induction heat treatment technology, the tube/bar can obtain very good straightness after quenching and tempering treatment, which means that it does not cost a lot of money to purchase heavy-duty straightening equipment (can straighten high-strength quenching and back Fire material), no additional process is required to process the material (straightening process).

8. Energy loss and related expenses only exist in effective production;

9, very low maintenance costs, do not need long downtime maintenance.

V. Summary of technical parameters selection of single hydraulic strut quenching and tempering production line

Sixth, what is the composition of single hydraulic strut quenching and tempering?

The single hydraulic strut quenching and tempering line is composed of a feeding mechanism, a conveying roller, a quenching induction heating system, a spraying system, a tempering induction heating system, a discharging mechanism, an induction heating power supply, a PLC main control console, and other devices. Can be selected according to the actual situation.

7. Which industry is used for quenching and tempering?

Application fields of column quenching and tempering line: blade quenching and tempering production line for engineering machinery industry, quenching and tempering production line for auto parts for automobile industry, oil drilling rod quenching and tempering production line for petroleum industry, mining machinery Steel rod steel plate quenching and tempering production line, rail quenching and tempering production line for railway industry, wind power bolt quenching and tempering production line for wind power industry, etc.

Eight, single hydraulic props quenching and tempering performance characteristics:

1. The quenching and tempering production line has simple structure and reliable performance, which can meet different heat treatment processing requirements, and the equipment is easy to operate and convenient to maintain;

2. The processed products are beautiful in appearance and strong in production capacity. Adopting the principle of electromagnetic induction heating , the processed product has excellent quality, uniform heating and small temperature difference of the core surface;

3, quenching and tempering production line production line control system advanced, precise control, automatic control system provides manual control, feed control, constant power control and other modes of operation to choose from. The automatic monitoring system can know the running status of the equipment in real time, which is beneficial to the performance of the equipment;

4, structural optimization design, long service life, quenching and tempering production line induction coil heating workpiece non-contact, no friction, high reliability, extending the service life of the equipment;

5, quenching and tempering production line equipment operating costs are low, split structure design, reduce equipment occupation of the workshop space, equipment components and reasonable layout of maintenance and maintenance is simple and convenient, lower operating costs.

Nine, what is the configuration of single hydraulic strut quenching and tempering ?

The user needs are different and the configuration is different. The basic configuration of the sucker rod quenching and tempering production line includes: induction heating system, storage rack (loading rack and discharge rack), induction heating power supply (IGBT induction heating power supply or KGPS). Induction heating power supply, PLC console, etc., other options: infrared thermometer, power transformer, cooling tower, etc. These can be professionally produced for the production of sucker rod quenching and tempering line manufacturers, they will provide detailed design solutions according to demand.

Ten, the basic configuration of quenching and tempering of a single hydraulic prop