洛阳松导感应加热科技有限公司
联系方式：15038554363
24小时技术热线：15038554363
邮 箱:1390003299@qq.com
厂址：河南省洛阳市洛新工业园区
一、钢板参数及工艺要求
u 钢板尺寸300x16 mm
二、电源频率与功率的平面布置的确定:
u 根据坯料最大尺寸u300x16 mm 30 m经计算频率范围在1600Hz～600Hz范围内,本加热炉频率确定为1000Hz。
u 根据最大坯料300x16 mm 30 m 重量（38公斤/米）和生产率(56公斤/分钟)计算所需加热功率最大为1000kw，此功率可以满足所有的钢板加热及保温。
u 如果按照每天的产量60吨计算，每小时为2500公斤，每分钟为42公斤/分钟，说需要电源的功率为867kw。
u 设备范围与功能描述:
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序号 |
内容 |
数量 |
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1 |
晶闸管中频电源KGPS-1000/1 |
1套 |
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2 |
感应加热器 |
1套 |
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3.1 |
GTR300(钢板尺寸300x16m) |
1套 |
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3 |
感应加热器床身 |
1套 |
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4 |
机械机构 |
1套
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5 |
动力柜 |
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合计 |
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6 |
温控系统(红外线测温和控制仪) |
1套 |
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6.1 |
PLC中央控制台 |
1套 |
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6.2 |
可编程控制器 |
1套 |
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6.3 |
液晶屏 |
1套 |
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6.4 |
双比色红外测温仪 （西安瑞光） |
1台 |
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6.5 |
光电报警开关 |
1套 |
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7 |
冷却水系统（FSS-100T）冷却电器部分 |
1套 |
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A、综合参数 |
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序号 |
项目 |
参数要求 |
|
1 |
电源功率 |
1000kw / 3相6脉 |
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2 |
整流项数 |
6脉 |
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3 |
逆变器 |
SCR并联逆变 |
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4 |
额定频率 |
1000Hz |
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5 |
进线电压 |
380-660V |
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6 |
中频电压 |
1600V |
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7 |
启动成功率 |
100% |
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8 |
功率因数 |
大于0.92 |
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B、热交换冷却水系统参数 |
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序号 |
项目 |
参数 |
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1 |
进水压力 |
0.2-0.4MPa |
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2 |
进水温度 |
5-35℃ |
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3 |
出水温度 |
<55℃ |
Steel plate plane intermediate frequency induction heating equipment
First, steel plate parameters and process requirements
1、Steel plate size 300 x 1 6 mm
Second, the determination of the plane layout of the power frequency and power :
2、 According to the maximum size of the billet u300x16 mm 30 m, the calculated frequency range is in the range of 1600 Hz to 600 Hz, and the frequency of the furnace is determined to be 1000 Hz.
3、 According to the maximum billet 300 x 16 mm 30 m weight ( 38 kg / m ) and productivity ( 56 kg / min ), the required heating power is up to 1000 kw , which can meet all steel plate heating and insulation .
4、 If calculated according to the daily output of 60 tons, 2500 kg per hour, 42 kg / min per minute, said that the power required for the power supply is 867kw.
5、 Device range and function description:
|
Serial number |
content |
Quantity |
|
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1 |
Thyristor intermediate frequency power supply KGPS- 100 0/1 |
1 set |
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2 |
Induction heater |
1 set |
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3.1 |
GTR 300 ( steel size 300 x1 6 m ) |
1 set |
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3 |
Induction heater bed |
1 set |
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4 |
Mechanical mechanism |
1 set
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5 |
Power cabinet |
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|
total |
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6 |
Temperature control system (infrared temperature measurement and control instrument) |
1 set |
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6 .1 |
PLC center console |
1 set |
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6.2 |
Programmable Controllers |
1 set |
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6 . 3 |
LCD screen |
1 set |
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6.4 |
Double colorimetric infrared thermometer (Xi'an Ruiguang) |
1 set |
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6 . 5 |
Photoelectric alarm switch |
1 set |
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7 |
Cooling water system (FSS- 100T ) cooling electrical part |
1 set |
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A, comprehensive parameters |
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Serial number |
project |
Parameter requirement |
|
1 |
Power supply |
1000kw / 3 phase 6 pulse |
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2 |
Number of rectifiers |
6 veins |
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3 |
Inverter |
SCR parallel inverter |
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4 |
Rated frequency |
1000 Hz |
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5 |
Line voltage |
380-660 V |
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6 |
IF voltage |
1600V |
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7 |
Start success rate |
100% |
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8 |
Power factor |
Greater than 0.9 2 |
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B. Heat exchange cooling water system parameters |
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Serial number |
project |
parameter |
|
1 |
Inlet pressure |
0.2-0.4MPa |
|
2 |
Inlet temperature |
5-35 ° C |
|
3 |
Effluent temperature |
<55°C |
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