洛阳松导感应加热科技有限公司
联系方式：15038554363
24小时技术热线：15038554363
邮 箱:1390003299@qq.com
厂址：河南省洛阳市洛新工业园区
一、项目内容：
Ф219—Ф1219钢管3PE防腐生产线
二、设计依据：
钢管直径：Ф219—Ф1219
钢管长度：8000㎜-12000㎜
工艺速度：800㎜/min—5000㎜/min
一、传送线
|
产品名称、规格 |
型号、配置 |
备注 |
|
输送架 |
2200㎜×6000㎜ 9个 2200㎜×3000㎜ 8个 2200㎜×2000㎜ 3个 2200㎜×800㎜ 5个 2200㎜×1500㎜ 1个 |
国标20#矩形钢、20#槽钢、14㎜钢板 |
|
轮胎组合 |
加重型 156套 |
包括轴承、轴承座、轮毂、轴等 |
|
变频控制柜 |
控制柜4台：包含海利普变频器37KW 6台 |
包括电线、电缆、电器配件等 |
|
减速机 |
一共60台，KAF型，配2.2KW变频电机 |
|
|
调节丝杠 |
40㎜ |
球面轴承、螺帽、法兰及螺丝等 |
二、中频电源加热设备
|
中 频 电 源 |
1000kw一台、 |
包括水冷电缆2根，感应器1220、补偿电容架、感应器支架 |
|
纯净水冷却装置 |
一套 |
包括纯水交换器、不锈钢水箱、水泵、控制柜 |
三、拨管装置：1套
四、二次除锈、举升机、坡口机：
|
二次除锈 |
3KW风机、5.5KW钢丝轮电机 |
包括防尘罩、风管、抽风机等 |
|
举升机 |
加重轮胎、摆线针式减速机、电气控制柜、液压缸等 |
两台 |
|
坡口机 |
轨道、自动行走、除尘回收等 |
两台 |
五、气压、机头、钢管温度监测装置：
|
红外线测温仪 |
红外探头、精密温控仪 |
2台 |
|
气压报警装置 |
|
1台 |
|
机头温度报警装置 |
|
2台 |
六、管道外壁抛丸清理机：
抛丸器: 2台，动力55KW. 提升量：120T/H,功率5.5KW;
分离量：120T/H,功率2.2KW;除尘风机功率：22KW
二级除尘：一级旋风除尘器，一级滤芯除尘器。
配一套 管内吹扫钢砂装置
七、喷粉设备：
6枪控制柜 DK型 2套
6枪流化桶 2套 （每套含8只文丘里供粉泵）
枪架调节机构 2套
喷粉室 1个
回收装置 一套（2级回收）
八、挤塑机：
SJF200/30一台、SJF75/30一台共二台防腐专用挤出机。
SJF200/30配置：直径：Φ200 长径比：30:1
动力：415KW直流调速电机 英国欧陆调速器
模头：L1000㎜ 上料机1000㎏/h
带底盘行走机构和底盘调整机构
SJF75/30配置：直径Φ75 长径比：30:1
动力：45KW变频电机 英威腾变频器
模头：L400㎜ 上料机200㎏/h
带底盘行走机构和底盘调整机构
九、空压机、干燥机、储气罐：
空压机：6立方螺杆式直连
干燥机：6立方冷冻式
储气罐：1.0立方
空气过滤器：3个
3PE pipeline anti-corrosion Ф219-Ф1 219 steel pipe production line
1, the project content:
Ф219—Ф1 219 steel pipe 3PE anti-corrosion production line
2, the design basis:
Steel pipe diameter: Ф219—Ф1 219
Steel pipe length: 8000mm-12000mm
Process speed: 8 00mm/min - 5 000mm/min
3, the transmission line
|
Product name, specification |
Model, configuration |
Remarks |
|
Conveyor |
00㎜ × 22 9 6000㎜ 22 00㎜ 00㎜ 8 × 30 22 00㎜ 00㎜ 3 × 20 2 2 00mm × 8 00mm 5 22 00㎜ 00㎜ 1 × 15 |
GB 20# rectangular steel, 20# channel steel, 14mm steel plate |
|
Tire combination |
Heavy duty 1 56 sets |
Including bearings, housings, hubs, shafts, etc. |
|
Frequency control cabinet |
4 control cabinets: including Hailipu inverter 3 7 KW 6 sets |
Including wires, cables, electrical accessories, etc. |
|
Reducer |
A total of 60 units, KAF type, with 2.2KW inverter motor |
|
|
Adjusting screw |
40 mm |
Spherical bearings, nuts, flanges, screws, etc. |
4, medium frequency power heating equipment
|
medium frequency Electricity source |
1000 kw one, |
Includes 2 water-cooled cables, sensor 1220 , compensation capacitor holder , and sensor holder |
|
Pure water cooling device |
A set of |
Including pure water exchanger, stainless steel water tank, water pump , control cabinet |
5, the pipe device: 1 set
6, secondary derusting, lifting machine, beveling machine:
|
Secondary derusting |
3KW fan, 5.5 KW wire wheel motor |
Including dust cover, air duct, exhaust fan, etc. |
|
Lift |
Increase tire, cycloidal reducer pin, electrical control cabinets, hydraulic cylinder |
Two |
|
Groove machine |
Track, automatic walking, dust collection, etc. |
Two |
7. Air pressure, nose and steel pipe temperature monitoring devices:
|
Infrared thermometer |
Infrared probe, precision temperature controller |
2 sets |
|
Air pressure alarm |
|
1 set |
|
Head temperature alarm |
|
2 sets |
8, the outer wall of the pipe shot blasting machine:
Shot blasting machine: 2 sets, power 55KW. Lifting capacity: 120T/H, power 5.5KW;
Separation volume: 120T/H, power 2.2KW; dust removal fan power: 22KW
Secondary dust removal: one-stage cyclone dust collector, first-stage filter dust collector.
Equipped with a casing to sweep the grit
9, dusting equipment:
6 gun control cabinet DK type 2 sets
2 sets of 6 gun fluidized barrels ( each set contains 8 venturi powder pumps)
2 sets of gun frame adjustment mechanism
Powder room 1
Recycling unit (2 levels of recycling)
10, extrusion machine:
SJF 20 0/30 one, SJF 7 5/30 one set of two anti-corrosion special extruders.
SJF 20 0/30 configuration: diameter: Φ 20 0 aspect ratio: 30:1
Power: 415 KW DC speed motor UK Continental speed governor
Die: L1000mm loading machine 1000kg/h
Chassis running mechanism and chassis adjustment mechanism
SJF 7 5/30 configuration: diameter Φ 7 5 aspect ratio: 30:1
Power: 45 KW inverter motor Yingweiteng inverter
Die: L400mm loading machine 200kg / h
Chassis running mechanism and chassis adjustment mechanism
11, air compressor, dryer, gas storage tank:
Air compressor: 6 cubic screw straight
Dryer: 6 cubic freezer
Gas storage tank: 1. 0 cubic
Air filter: 3
手 机：15038554363